Selective Laser Melting Process of Al–Based Pyramidal Horns for the W-Band: Fabrication and Testing
In the context of exploring the possibility of using Al-powder Selective Laser Meltingto fabricate horn antennas for astronomical applications at millimeter wavelengths,we describe the design, the fabrication, the mechanical characterization, and theelectromagnetic performance of additive manufactured horn antennas for the W-band. Our aim, in particular, is to evaluate the performance impact of two basickinds of surface post-processing (manual grinding and sand-blasting) to deal withthe well-known issue of high surface roughness in 3D printed devices.